Why Sizing Matters for Headwear

A fitted cap that is even 3 millimeters too tight can lead to forehead pressure marks and headaches within 45 minutes of wear. A cap that is too loose will sit too low, resting uncomfortably against the ears. Here is how to measure your exact size at home.

What You Need

Step-by-Step Measurement Guide

  1. Position the tape measure around your head approximately 1 cm (1/2 inch) above your ears and across the middle of your forehead.
  2. Pull the tape snug, but not constricting—it should feel exactly how you want your cap to sit on your head.
  3. Record your measurement in centimeters to the nearest millimeter.

The BRIMWORKS Sizing Chart

Fitted Size Head Circumference (cm) Inches
7 55.8 cm 22″
7 1/8 56.8 cm 22 3/8″
7 1/4 57.7 cm 22 3/4″
7 3/8 58.7 cm 23 1/8″
7 1/2 59.6 cm 23 1/2″
7 5/8 60.6 cm 23 7/8″
7 3/4 61.5 cm 24 1/4″

Pro Tip: If you fall precisely between two sizes, always size up. You can easily insert a 1mm foam sizer into the sweatband for a custom contour fit.

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